Assemble the 24 accumulator and springs into the valve body, and set the detent and retainer in place. This used to be your only choice when you found a worn vw valve body. Micro mechanical valve series vm total travel ambient and fluid temperature effective area nlmin fitting 4. Accurate valve body identification is crucial as the styles do not interchange. Tr60sn09d valve bodies now available, valve bodies to suit the tr60sn09d range as fitted to audi q7, porsche cayenne and volkswagen touareg. Upper valve body, valve body disassembly bolt locations figure 3 d d d d d d a b b b b b b c c c c e g g g g g g g f e e h a750 series valve bodies a750e shown reset memory the engine control module ecm in these transmissions adapts to the conditions of the engine and transmission assemblies. Replace the complete valve body with a new one from your local vw dealership. This manual also includes coverage of the 1994 900 convertible model. Locate any marks you may have made on the caps and valve body and match them up. In the standard version the valve body is phosphated and operating solenoids are zinc coated for 240 h corrosion protection in nss acc. Do not use a gasket under the end plates of spring return valves. The aim throughout has been simplicity and clarity, with practical explanations. The detailed steps below correlate to the quick guide steps.
A similar valve body will bolt to a gm, volvo, saturn, nissan, saab, opel or renault. Allows opening of aisin warner linear solenoids for 5 and 6 speed models see more info. With more than hundred years of manufacturing experience, the company offers an extensive line of brake pads and rotors, belts and hoses, shocks and struts. Adding an eighth checkball helps eliminate concerns related to a clunking sensation experienced during both acceleration and deceleration in 1st gear. Valves controlled by the transmission valve body serve a variety of functions. After sitting in a box on my living room floor for around 6 weeks, my extreme valve body is finally in my truck and working. More than one vehicle 5 out of 5 stars 17 product ratings 17 product ratings bmw 325ixi 330ixi 525ixi 530ixi x5 z40408 autotrans solenoid valve kit zf. Notchflo dst valve d103036x012 product bulletin 80.
Please contact sonnax remanufactured valve body technical product at 18662438829 for help with making the adjustments. Chrysler a604 41te 1 no part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise, without written permission of automatic transmission service group. Replace oe boost assembly this kit includes an increased ratio boost assembly and strong pressure regulator valve spring. Shift valves, such as the 23 shift valve, are responsible for shifting the gear up one level. All the valves can be mounted in any position so long as the coil does not point downwards. Install valve body into transmission using 10 blue 62mm bolts. Chapter 8 details typical control valve installation and maintenance. Tr60sn vw 09d 6 speed rwd electronic control vw touareg, porsche cayenne, audi q7 valve body parts cont kit secondary regulator valve requires tool tr60. Lay the assembly on the valve body, and start the attaching bolts by hand. Cl1500 and 2500 6stage available constructions valve style valve body material valve size, nps valve body material and end connection style1 rf or. Chapter 6 addresses the selection and use of special control valves.
Cobra transmission is designated as an essential business by florida and thus open and shipping product. Hand tighten first, then tighten in indicated sequence to 106 lbin figure 10. No damage will occur due to a 041 orifice in the valve body spacer plate which is a. Heavy duty valve body transgo zinc plated separator plate, 19962006, gm transmission 4l60e.
Installing the wrong valve body will result in a lack of lubrication to the gear train, causing catastrophic failure. Install solenoid body and secure with 11 bolts figure 7. When a valve body is replaced it is likely that the solenoid strategy will change, so ford will include a tag which lists a new solenoid strategy code and a valve body id code. There are many different variations of the 09d valve body, therefore correct identification through vin match up or visual confirmation is essential in order to obtain the correct unit for your application. Spring installs into the case, followed by the thermal. Looking forward to replace whole tranny and main question is. A valve feather under spring pressure is seated in the valve body and exposed to system pressure. Sonnax 6r60 6r80 zf6hp19 zf6hp26 zf6hp32 transmission valve body zip kit. Part number per unit description years clutch plates cont. These kits involve boring the aluminum and installing sleeves and valves. At these flags per say, the test or inspection, frequently points to the valve body, as it accounts for the majority of the transmissions issues. Metal disc is mushroom shaped with spherical seating surface.
When the system pressure overcomes the spring pressure the valve feather will move in the seat creating an exit to atmosphere allowing the system gas or liquid to escape. Re4f04a re4f04v 4f20e transmission parts re4f04a nissan 4 speed fwd 199303 4f20e villager 3. The control valve handbook has been a primary reference since its first printing in. Cobra transmission 18002931848 performance and quality parts 550 120 100 140 861 961 drive washer 0. The 555051sn is installed into a multitude of vehicles and there will be variations to the unit and this data. Place manual valve and body on transmission a align the manual valve with the pin on the manual valve lever. For those who arent familiar, wholesale automatics is an outfit in australia that does rebuilds and upgrades of land cruiser automatic transmissions a440f, a442f, a343f as well as other brands. Several electronic switches, solenoids and sensors, as shown in figure 2, are working in conjunction with the vehicles pcm or. On air piloted valves, a new gasket should be installed between the cap and valve body. Hand tighten, then tighten in the sequence shown to. A special feature of valv aseptic valve bodies is the production of the complete body from solid material. This in depth manual covers all aspects of rebuilding this cvt transmission.
Valve assy, e4od4r100 tcc lockup kit onofftransgovalve, spring and bushingconverts long soft pulse lockup to a short crisp onoff lupuse with t36165e pr204 price. Transmission replacement 2006 jeep grand cherokee v86. Each valve body is made of dezincification resistant brass and the valve seats are made of stainless steel. This valve body plate service kit includes a new bonded separator plate and eight new checkballs. The manual valve connects to the gear shift handle, and is used to close or open transmission valve passageways according to the current position of the gear shift. C3 a 4 ld ford c3 3 speed a4ld 4 speed 56010 56010e 56010g 56300e 56010h. Please expect some delays in shipping due to the coronavirus covid19. Updated valve body plate kit for gm 6l806l90 transtar.
Covered in this manual is the use of the special tools used to disassemble the pulleys from the case. Fwd 4 speed aisin warner 6040le a reverse clutch c e b low reverse clutch d rear planet 34 clutch 34 coast clutch drum forward clutch forward drum coast clutch forward sprag. Servooperated 22way solenoid valves for steam type. By using your scan tool, update the transmission controller software to. We are closely monitoring all updates and taking precautions.
The pcm must be reflashed with new 7digit solenoid body id and new digit solenoid body strategy as indicated on the replacement transmission. Updated valve body plate kit for gm 6l806l90 transtar part number. Ford 6r80 valve body now available, new oem valve body for the ford 6 speed 6r80 transmission. The valve body is made with high strength iron castings provided with wide internal passages, in order to minimize the flow pressure drop. The overall seal heights on these vary depending on application. Toyotalexus a750ef, a760efh, a761e, a960ef, ab60ef. Aw6vwf1 large cans, remote cooler with switches part no. Sk01 kit pressure regulator valve oversize require tool 4f27e. Bmw 325ixi 330ixi 525ixi 530ixi x5 z40408 autotrans solenoid valve kit zf fits. Fits all tf60sns see more info 4f27e fnr5 servo bore repair kit. Zf suggests this be replaced on every valve body rr. It might be valve body itself but the one i got from ebay didnt work at all usedfaulty. Re4f04a re4f04v 4f20e transmission parts,automatic. A hydraulic system which consists of the control valve body, pressurized by a vane type pump, provides the working pressure needed to operate the friction elements and automatic controls.
Chapter 5 is a comprehensive guide to selecting the best control valve for an application. Automatic transmission parts for land rover range rover. When it becomes necessary to replace the secondary valve body in an fnr55nr5 transmission, the replacement valve body. Product bulletin notchflo dst valve november 2019 fisher. To identify core as generation 1 versus generation 2, check for presence of 456 clutch boost valve in the control valve body assembly figures 1. Bolt the retainer and detent onto the valve body, and torque to 40 inlbs. Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine whats available for the specific valve body youre working on. The gmc yukon denali automatic transmission valve body parts that we offer at carid are made of top quality materials by the most reputable makers. Displays an exploded view location guide for individual valve trains. Make sure this fits by entering your model number fits model year 2006 and up.
Cft30 rebuild procedures manual cft30 rebuild procedures written by bill brayton. This transmission is fitted to ford ranger px, territory sz 2. Atsg blog fnr55nr5 secondary valve body variations. Gmc yukon denali automatic transmission valve bodies.
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